Asphalt Tarmac Patch on Concrete Ground Repair Pavement Road in Parking Lot

When your commercial parking lot or pavement surface has localized areas of failure, targeted asphalt patching is the solution that stops deterioration in its tracks — restoring a safe, functional surface without the cost of full replacement. Plehal Blacktopping, LLC has delivered professional asphalt patching services throughout Shakopee, MN and the Twin Cities Metro for over 75 years. Our patching work is built to last through Minnesota winters, not just to look good for a season. We address the cause of each failure before we place a single shovel of asphalt, because a patch that ignores the root cause fails fast.

Common Problems That Require Patching

Commercial asphalt patching becomes necessary when specific areas of your parking lot or pavement have deteriorated beyond what crack sealing or sealcoating can address. Here’s what typically triggers a patching call:

  • Isolated Potholes — Defined areas where asphalt has failed completely and base material is exposed to traffic
  • Alligator Cracking Zones — Areas of interconnected cracking where the asphalt has fatigued and can no longer support load without full-depth repair
  • Utility Cut Failures — Previously cut and patched areas around utility work that have settled, cracked, or heaved
  • Sunken or Depressed Areas — Sections where base settlement has caused asphalt to drop below grade, creating drainage problems and edge cracking
  • Edge and Curb Failures — Breakdown along lot perimeters where lack of lateral support allows asphalt to deteriorate from the outside in

Construction worker cutting asphalt road surface with petrol power road saw and diamond blade during roadworks

Our Patching Solutions

We match the patching method to the specific type of failure — because not every problem has the same solution. Here’s how we approach commercial asphalt patching in the Twin Cities:

  • Saw Cut and Remove Patching — The correct approach for structural failures: we saw-cut clean lines around the failed area, remove all deteriorated asphalt and compromised base material, regrade and compact the base, then install compacted hot-mix asphalt flush to the surrounding surface
  • Skin Patching — A surface-level approach for areas with surface deterioration but intact structure, applied where the underlying base remains sound
  • Cold Patching (Temporary) — When permanent hot-mix patching must wait for better weather or scheduling, we can apply quality cold mix as a temporary safety measure
  • Infrared Patching — Infrared heating reactivates the binder in existing asphalt, allowing seamless integration of new material for specific repair situations

What Makes Our Patches Last

The most common reason asphalt patches fail prematurely is that the underlying problem was never addressed. At Plehal Blacktopping, our process is built around durability — not just appearance.

  • Full-Depth Saw Cutting — No feathered edges; clean cuts create a defined repair boundary that holds under traffic
  • Base Correction When Required — We remove and replace compromised aggregate base material before any asphalt is placed
  • Hot-Mix Asphalt Only — Permanent patches use plant-produced hot-mix, not cold patch products that deteriorate quickly under commercial traffic
  • Proper Compaction — Our crews compact every patch to the correct density, preventing settlement and edge cracking
  • Flush Finished Grades — Patches are finished flush to the surrounding surface to eliminate trip hazards and prevent water collection

Why Choose Plehal Blacktopping

  • Founded in 1949 — Still the Best in the Twin Cities — Over 75 years of commercial patching work across the Metro
  • BBB A+ Accredited — Recognized by the Better Business Bureau of Minnesota and North Dakota — built on work that holds up
  • The Largest Asphalt Contractor Serving the Area — Fast scheduling and crew capacity to handle multi-area patching projects efficiently
  • Honest Evaluation — We assess the extent of failure and tell you straightforwardly what patching can fix and what may require broader action
  • Twin Cities Metro Coverage — From Shakopee to Minnetonka, Jordan to Bloomington, we serve the entire Metro area

Frequently Asked Questions

How long does asphalt patching last?

A properly executed saw-and-remove patch using hot-mix asphalt should last many years — often as long as the surrounding pavement. Patches that skip base repair or use cold mix material typically fail within one to two winters under commercial traffic.

Can patching be done on a commercial lot that's still open?

Yes. We work around your business operations. Patching is typically completed in a day or less per area, and traffic can resume within a few hours of completion in most conditions.

At what point does patching stop making sense and full resurfacing become the better choice?

When patches would cover more than 30–40% of the total lot surface, the math often favors resurfacing or replacement instead. We’ll help you run that comparison honestly so you make the most cost-effective decision for your property.

Do you patch commercial lots of all sizes?

Yes. Whether it’s one failed area or twenty, we assess the whole lot and provide a complete patching plan. As the Twin Cities’ largest asphalt contractor, we have the crews to complete large multi-area patching projects without delays.

What's the best time of year to patch?

Hot-mix asphalt patching performs best when temperatures are above 50°F — late spring through early fall is ideal in Minnesota. Winter emergency patching with cold mix is available when safety requires immediate action.

Related Services

Patching is most effective as part of a broader pavement care plan:

  • Asphalt Repair — Comprehensive repair services for more extensive pavement failure
  • Pothole Repair — Fast, targeted pothole repair to eliminate safety hazards quickly
  • Asphalt Overlay — When patching needs are extensive, an overlay may be the more economical solution
  • Sealcoating — Protect recently patched areas and the surrounding surface from further deterioration

Get Your Patching Quote Today

Plehal Blacktopping, LLC serves commercial properties throughout Shakopee, MN and the Twin Cities Metro with professional asphalt patching that holds up season after season. Don’t let small failures grow into expensive problems. Call (952) 445-7676 or Contact Us to schedule your free on-site evaluation.

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